In the field of graphite processing, the wet flushing graphite machining center DC6060G with an integrated high - precision wet flushing system has emerged as a revolutionary solution. This article will comprehensively explore the design, working principle, and advantages of this wet flushing system.
Graphite processing generates a large amount of dust, which not only affects the health of operators but also shortens the service life of machine tools. Traditional dry dust removal methods often have limitations in effectively controlling dust. The wet flushing system in the DC6060G was developed to address these issues. It aims to provide a more efficient, environmentally friendly, and safe solution for graphite processing.
The wet flushing system mainly consists of three key parts: the spraying method, water pressure adjustment mechanism, and filtration and recovery process.
The spraying method is carefully designed. It uses a multi - nozzle spraying system to ensure comprehensive coverage of the machining area. The nozzles are arranged in a way that can effectively capture dust particles. The water pressure adjustment mechanism allows operators to adjust the water pressure according to different machining requirements. Generally, a water pressure of 2 - 5 MPa can achieve good dust - control effects. The filtration and recovery process is also crucial. It can filter out graphite dust from the used water and recycle the clean water, which not only saves water resources but also reduces the cost of wastewater treatment.
| Technology | Advantages | Disadvantages |
|---|---|---|
| Dry Dust Removal | Simple structure, low initial investment | Low dust - control efficiency, easy to cause secondary dust pollution |
| Wet Flushing | High dust - control efficiency, can protect machine tools and operators | Higher initial investment, need for water treatment facilities |
In a graphite processing factory, after installing the wet flushing system in the DC6060G, the dust concentration in the workshop decreased by 80%. The service life of the machine tool increased by about 30% due to less dust accumulation. Moreover, the safety of operators was significantly improved, and the number of work - related diseases related to dust inhalation decreased.
Regular maintenance is essential for the stable operation of the wet flushing system. Operators should check the nozzles for blockage at least once a week, clean the filters every two weeks, and inspect the water pipes for leaks monthly. For common faults such as low water pressure, it may be caused by a blocked filter or a damaged water pump. By following these maintenance and troubleshooting steps, users can ensure the long - term and efficient operation of the system.
In conclusion, the wet flushing technology integrated in the DC6060G is a significant innovation in the graphite processing industry. It can effectively improve processing efficiency, ensure operational safety, and promote the environmentally friendly and stable operation of high - precision CNC machine tools. If you are interested in learning more about this core technology for improving graphite processing efficiency, click here to view details.
